Hydraulic Pallet Assembly Line with Automatic Nailing

• Customization: Available
• Automation: Automation
• After-sales Service: Online and Videos
• Model NO.: SF1000
• Warranty: 1 Year
• Transmission Type: Flexible
• Automatic Production Line: Comprehensive
• Certification: CE, ISO
• Flexible Production: Intelligent Manufacturing
• Rhythm: Flow Production Line
• Production Scope: Product Line
• Transport Package: Fr Container
• Specification: 35m in length
• Trademark: SAIFAN
• Origin: China
• HS Code: 8465990000
• Production Capacity: 10 Sets/Year

Product Description

Hydraulic Pallet Assembly Line with Automatic Nailing

Product Description

 

Model	SF1000 automatic wooden pallet production line
Pallet type	Stringer/block pallets
Pallet width	800-1500mm
Pallet length	800-1500mm
Pallet height	80-160mm
Wood accuracy	-2mm max.
Productivity	About 4-6pc/min
Labor	4-5 operators
Nailing gun quantity	36pc in first nailing head 24pc in second nailing head
Bulk nails	35-100mm length body diameter 2.8-3.2mm head diameter 6.5-8.0mm 1st Nailing head with 3 nail boxes can use 3 different size nails in one pallet. 2nd Nailing head with 2 nail boxes can use 2 different size nails in one pallet.
Total power	95.5KW
Voltage	380v 50 Hz 3 phase
Air pressure	0.65-0.8MPa
Motors brand	Chinese brand
Electric components	brand
Pneumatic components	AirTac brand
PLC & touch screen	Siemens brand
Total space	35*5*3.5m
Total weight	About 20ton

SF1000-2  with double automatic nailing heads features

• Machhine function: Automatic nailing, automatic nail tip bending, automatic flipping over, automatic stacking, Interlock stacking is for choice, (Deck board auto feeding system, corner cutting and stamping is optional)
• Pallet style:  Both Euro pallet and stringer pallet
• Pallet size:  800-1500mm adjustable by changing position mold
• Productivity:1500pcs- 2000pcs per 8hours shift
• Operators:   4-5 people
• Power:      96.0 kw (It differs with different plan as per pallet drawing and customer' automation requirements)
• Enough safety production. .
• Yaskawa servo motor, electrics, IFM and Autonics sensors, Siemens PLC and Touch screen etc.
• Strong and durability, Reinforced frame
• Machine size: 35.9m*5.0m*3.5m (same as above item)

SF1000 automatic wooden pallet production line is used for assembling solid wooden pallets. Can make block pallets, EPAL pallets, and other wooden pallets, American stringer pallets etc. The entire production line is modularly connected, can control each station start and stop through program.We adopts imported accessories, which is stable, safe and efficient. The automatic full line contains, Automatic block feeder + hydraulic nailing head 1+ Whole turning table +hydraulic nailing head 2+4-side corner cutter table+ HT stamping table+ normal turning table+ stacking table+Out-feeding table Notes, The machine use mold to positioning the pallet, one pallet one mold, machine offer with one set of mold, time to change mold & adjust machine need 3-8 hours, so don't recommend change pallet often, means only recommend big quantity pallet use this machine. Please send us your pallet drawings for our evaluation.

1. Adopts Siemens PLC program and Siemens touch screen, stable operation, can realize remote monitoring and free system upgrade, fault judgment etc.

The gantry of the nailing head is robust and durable, after years of field testing, improvements and optimizations and the material is strictly selected by technician team.
 

2.Operating system,

1. Chinese & English operating language, support different language customization if buyer provide translation.
2. With the function of fault prompt and clearing, equipped with Japanese installation servo drive + motor, accurate positioning.
3. Automatic operating of start/stop any nail path, start/stop the bridge board falling, the nail position adjustment, deck board side alignment.

1> Every nailer equipped with 3 sets of sway nail boxes, which can feed 3 different specifications of loose nails at the same time.

2> Each nail path is equipped with a missing nail detection function, which can automatically drop the loose nails into the nail gun.

3> The nail gun driven nails into pallet by hydraulic power, and each row can hold up to 36 nail guns to work at the same time.

4> The firing pin of the nail gun uses thickening and heat treatment technology, which is not easy to be damaged, has a long life, and is durable.

5> Each pallet only needs nail 3 times to complete, which can easily realize the nail returning process.
 

Different pallet production by changing the positioning mold. The nailing positioning mold adopts the circulation type, the bridge board automatically falls, the operator only needs to place the panel in the positioning mold. Machine running speed is adjustable

Extra Automation choice for a whole line Automatic deck board or stringer board feeding system 5 layerpallet fully production (3 nailers) Interlock stacking for 3pcs bottom board Euro pallet Painting machine

Detailed Photos

Final Product

Related Product

SF1000
SF2000
SF9022
SF9025
SF9010
SF9026

 

Company Profile

1) Founded in 2003. 
2) Owns 2 factories manufacturing nailess plywood box machine, wood pallet machine, wood crate machine, nailless plywood box.
3) Owns 70% Market Share(Nailless plywood box machine) in China.
4) Expertized in R&D, Manufacturing, Marketing, Training, and Service. 
5) Professional in consultation of Factory construction and Processing Technology, and Technical Improvement Training. 
6) Supply Technical Solution base on Cost Analysis and Optimal Allocation.
7) Customer and feedback

Welcome to visiting our factory!
8.Our company and products have been verified onsite by SGS Group
We are looking for Good customers like you! and Distributor or Agents Wanted!!! 
9.We have many CE certifications, EPR certifications, ISO certification and product patents.
10.Our Packaging & Shipping

After-sale service

1) Seller will send engineer (Chinese speaking, buyer prepare translator) to service in site, all cost in buyer's account (the machine quotation does not include this cost), including all transportation cost between China and buyer factory (two way), visa and insurance cost, hotel and eating responsible by buyer, and extra labor salary.

2) If travel abroad is impossible, then we will send you videos for installation and operation, and supply online guide from WeChat/WhatsApp, some of our customers work the machines properly through this way. We have English videos for almost every machine, videos about the installation steps, operation steps, maintenance steps, most our customer use the machine succeed base on our videos.

3) Warranty in 1 year since buyer receive the machine.
In warranty period seller will supply Free parts and online service exclude,
Easy wearing parts (saw blade, cutters, motor belt, small electric components).
Damage by wrong operation.

Out of warranty period seller supply paid parts, Lifelong responsibility.

And our Aftersales service team can supply free online support in 6 days per week, 10+ hours per day.
Below some pictures for your reference.

 

FAQ

Q, Can this machine make Euro/block or US/stringer pallets?
A, Yes, our this production line can make most pallets in market, just with customized molding system, time to adjust machine when change pallet need about 4-8 hours.

Q, Can the machine size bigger? Means make much bigger pallet
A, Yes, we can customize base on your requirements, with extra cost.

Q, Can this machine make two layers pallets?
A, Yes possible, 2-4 layers all can make.

Q, How long time for the machine production?
A, Normally 6 months.

Q, Is it difficult to maintenance the machine?
A, If your company have a technician, then with our guiding videos, then it's not difficult we think, our other customers can handle by themselves, we think you also can.