High Precision Industrial Alloy Stainless Steel Sanding Machine Metal Deburring Machine

• Customization: Available
• After-sales Service: Online Technical Support
• Warranty: 1 Year
• Model NO.: HC-R-W-1000
• Certification: ISO, CE
• Condition: New
• Voltage: 380V
• Application: Metal Sheet
• Max Working Width: 1000mm
• Min Working Thickness: ≥0.5mm
• Max Working Thickness: 100mm
• Min Working Length: ≥100mm
• Contact Roller Speed: 3-16m/S Frequency Control
• Wide Belt Size: 2000*1020mm
• Brush Roller: Independent Lifting
• Total Power: 42.24kw
• Standard Voltage: 380V 50Hz 3phase
• Vacuum Adsorption Size: 1300*1200*1850mm
• Main Machine Size: 3000*2200*2250mm
• Specification: 3000*2200*2250mm
• Trademark: HICAS
• Origin: Qingdao
• Production Capacity: 100

Product Description

Product Description

Product Parameters

 

Model	HC-R-W-1000
Max working width	1000mm
Min working thickness	≥0.5mm
Max working thickness	100mm
Min working length	≥100mm
Contact roller speed	3-16m/s frequency control
Contact roller diameter	Ø190mm Eccentric roller
wide belt size	2000*1020mm
Each brush roller rotating speed	876r/min  frequency control
Brush rollers group revolution speed	14.6r/min frequency control
Brush roller	Independent lifting
Feeding speed	0.5-5m/min frequency control
Total power	42.24kw
Dust outlet	Φ150mm
Dust air speed	≥25m/s
Dust air delivery	10000m^3/h
Main machine size	3000*2200*2250mm
Vacuum adsorption size	1300*1200*1850mm
Standard voltage(can be customized)	380V 50hz 3phase

Detailed Photos

1) Contact roller is used for wire drawing and oxide layer removal on workpiece surface
2) The contact roller is made of Korean nitrile rubber, which has good oil and corrosion resistance and longer service life. The hardness of the rubber roller is determined according to the customer's different processes;
3) The contact roller adopts an integral structure, which can be divided into three parts (as shown in the figure below), namely, a seamless steel pipe with a wall thickness of 9mm, plus an eccentric shaft center processed from round steel, and NSK bearings are used at the combination joints; Before combination, tempering, fine turning, dynamic balancing and other treatment processes are carried out to ensure that the wall thickness of the steel pipe is 7 mm and the left and right balance error is ± 0.02 mm. Finally, it is fixed to the equipment through the bearing seat. This method can largely eliminate sand bias and leakage.
4) The eccentric contact roller is pneumatically controlled and can be lifted and lowered independently. In case of equipment failure, the contact roller will rise automatically to protect the plate from damage;
5) The belt pulley integrated roller enhances the overall balance;
6) During the working process, the contact roller can be operated forward and backward according to the actual situation. One key adjustment is convenient and fast;
7) Damping type abrasive deviation knob is used to adjust the deviation of abrasive belt, which is simple and convenient to operate;
8) Special customized tension cylinder with large cylinder diameter and high stability;
9) Abrasive belt deviation correction device adopts the optoelectronic switch of South Korea Autonix to control the swing of the equipment sand rack, so that the equipment can operate more stably;
10)The contact roller adopts Japanese NSK bearing, which features small friction, strong rigidity and longer service life;
11) Linear speed of contact roller: 3-16m/s variable frequency speed regulation;
12) Abrasive belt fracture protection. When the abrasive belt breaks, the equipment will automatically stop running to protect the equipment from damage;

1) The brush roller is used to remove the burrs and smooth edges of the workpiece corners;
2) The brush roller can be lifted and lowered independently;
3) It operates in the mode of public autorotation, with variable frequency speed regulation;
4) The rotation speed of brush roller is 876m/min, and the revolution speed is 14.6r/min.

In order to meet the processing of different products of customers, the vacuum adsorption workbench (high-speed vacuum fan) is used to effectively solve the processing of small workpieces
Features of vacuum adsorption workbench:
1. High air volume and pressure;
2. Independent space, equipped with sound insulation cotton, low noise;
3. Pulse vibration, filter cotton, reduce VOC emissions.
 

 

1)The frame is quenched to improve the hardness, strength and wear resistance to meet the service performance of the frame;
2) The welding process of integral frame makes the frame structure more stable;
3) The precision milling machine makes the equipment more precise and the installation size more accurate.
 

 

Final Product

 

Machine Characteristics

It is used for deburring, trimming, smooth corner and chamfering of workpieces in stamping, laser, plasma cutting, machining and other processes. The contact roller is mainly used for the pretreatment of big burrs in the horizontal direction and the surface wire drawing of the whole board; The brush roller rotates and grinds to ensure a continuous and even grinding effect. High efficiency and clean processing characteristics are suitable for the next process of folding, surface spraying, welding, etc. The problems of low efficiency and inconsistent workpiece grinding existing in manual grinding are effectively solved.

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Company Profile

HICAS group is one leading manufacturing and exporting company of wood working machine in China. We are committed to provide one-stop service to our customers all over the world.

HICAS was established in 2003 with two manufacturing centers in Foshan and Qingdao, covering about 40,000 square meter.
1.Founded in 2003.
2.Owns 2 factories manufacturing nailess plywood box machine, wood pallet machine,wood crate machine, nailless plywood box.
3.Owns 70% Market Share(Nailless plywood box machine) in China.
4.Expertized in R&D, Manufacturing, Marketing,Training, and Service.
5.Professional in consultation of Factory construction and Processing Technology, and Technical Improvement Training.
6.Supply Technical Solution base on Cost Analysis and Optimal Allocation.
7.Customer and feedback

8.Our company and products have been verified onsite by SGS Group
9.Our CE Certifications
10.Our Packaging & Shipping

FAQ

1. Do you offer installation?
Our machines are almost assembled before loading in container. It is very easy for installation in your workshop. Video guidance and English manual can be provided freely. Engineers can be sent to service in site if the buyer request. all cost in buyer's account (the machine quotation does not include this cost), including all transportation cost between China and buyer factory (two way), visa and Insurance cost, hotel and eating in buyer country is responsible by buyer, extra labor salary USD200/day.
2. Where can we get replacement parts?
Most of the spare parts are ready in stock. They will be sent to the buyer directly from our warehouse with original prices.
3. How long can we get replacement parts?
Common spare parts can be delivered by express within one week. Some parts can be purchased locally.
4. What technical support do you offer?
1. Technical support by phone, email or WhatsApp/Skype around the clock.
2. Friendly English version manual and operation video.
3. Engineer available to service machinery overseas.
5. Do you have any machines in our country?
Our machines have been sold to more than 20 countries all over the world, like Russia, Singapore, Uzbekistan, The USA,Malaysia,Peru, Colombia, Vietnam, Slovakia, etc.
6. Can you customized the machine?
Our machines can be customized made according to buyers' request.
7. What other machine do you offer?
We provide one-stop shop service of woodworking machines for the buyers. Other kinds of woodworking machines, like sanding machine, CNC router, drilling machine, saw machine can be provided as well.
8. Can you set the system to our language?
Our system supports common languages like Chinese, English, Russian, Spanish, French, German